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EdgeCAM – automated creation of control programs for CNC machines (Numeric Program Management)
Development of Pathtrace Technology. England.
Pathtrace company belongs to the group of Planit Holdings plc specializing in creating world-class CAD / CAM systems focused on engineering, woodworking, furniture industry and retail trade
Automation of creation of programs for milling (2,5 – 5 axial), turning (2 – 4 axial, turning and milling) and electroerosive machining (2 – 4 axial)
Pathtrace (EdgeCAM) is the leading international partner in the CAM systems of Autodesk – Global Preferred Computer Aided Manufacturing (CAM) Partner
EdgeCAM has the status of a Certified Application for SolidWorks, Autodesk Inventor and Solid Edge.
The EdgeCAM program, developed by Pathtrace Technology, is one of the world’s leading software products for the creation of control processing programs for CNC machines, turning, milling and EDM groups.
EdgeCAM works regardless of the CAD system used.
Loading models is done without conversion. The probability of loss and distortion of data during transmission is completely excluded. Changing the model geometry in the CAD system results in automatic recalculation of the processing path in EdgeCAM.
EdgeCAM – an excellent solution, which is trusted by leading CAD developers.
Autodesk proclaimed Pathtrace, the developer of EdgeCAM, the world’s leading partner in the development of control programs for CNC machines – Global Preferred Computer Aided Manufacturing (CAM) Partner.
EdgeCAM has passed the certification and has the status of the Certified Application “Certified Select” for Solid Edge and the “Certified CAM Product Program” of SolidWorks Corporation.
EdgeCAM has a single graphical environment for the design of parts and modeling of processing technology on CNC machines. The possibilities of frame, surface and solid modeling are presented.
The use of 3D models in the work of the NC programmer has led to a reduction in errors in the processing of complex parts, since now the definition of the parameters of structural elements, such as the depths of pockets, protrusions, etc., is produced by means of EdgeCAM. With any correction by the designer of the original 3D model, EdgeCAM automatically offers to recalculate the control program for the CNC machine – the programmer simply has to agree with the proposal and the tool path will be changed automatically. This not only improves the quality of the part, but also reduces the time it is produced on the CNC machine.
Extras. Information: Visualization of the machining process on a CNC machine
EdgeCAM allows you to simulate the entire processing process on the screen:
Create an installation scheme for fixing the workpiece and tool;
View the trajectory of the tool with the control of movements at idle and possible collisions with the fastening equipment;
Do sections of the processed workpiece to detail complex locations and visualize the quality of the processing;
To compare the design and technological models and analyze the presence of cuts and underprocessed zones.
A new and easy-to-use tool is a timeline. It graphically displays the duration of cycles in EdgeCAM, as well as the sequence and duration of actions, the points of their synchronization, the interaction of turrets and spindles. You will be able to see how long it will take the entire processing process on the CNC machine.
EdgeCAM Simulator displays not only the workpiece itself, but also its external environment – the spindle, rotary device, fasteners, etc. This allows you to see the process with all the details.
The whole process of manufacturing a part on a CNC machine can be seen in real time. And at this time you can rotate the workpiece, change the display modes (for example, make the part translucent), change the speed of the visualization process.
The postprocessor master provides ample opportunities to adapt the system and ensure the correct frame structure of the developed control programs for a particular CNC machine. It allows you to manage the structure of the future program at will. Logical partitioning of questions into groups and technology “Drag & Drop” provides the flexibility of development, and the library of “templates” for various equipment provides the simplicity of creating a new postprocessor.
The existing database includes more than 3500 postprocessors for various CNC machines. The program effectively works with machines of different years of production, including domestic production, for example, such as 24K40 with CNC system 2C42-65.
The program includes a new postprocessor that allows you to output CNC control programs for B-axis milling and turning with the use of an antispindle (B-Axis and Sub-spindle Turning). It supports the latest lathes and CNC machining centers: Mori Seiki, Hitachi Seiki, Nakamura, Okuma, Mazak Integrex. All processes can be observed in real time and make changes, which gives additional opportunities for working with complex surfaces. More fully use the capabilities of the CNC machine allows you to support the function of entering the tilt tool at any angle.
Wide range of cutting tools:
The program includes the choice of cutting tools:
Turning tools (roughing, through, grooving, cutting, boring, etc. cutters);
Milling tools (cylindrical, spherical, keyed and corner cutters);
Tool for processing holes (drills, broaches, countersinks, borstands, etc.).
The choice of a standard tool is made from a library that is replenished and edited by the user, in which, in addition to the parameters of the cutting tool, the parameters and processing modes, the cutting and auxiliary tool graphics and much more can be stored.
Also there is a direct integration with the electronic catalog of Sandvik CoroGuide tools.
The interface with the CNC system allows creating a network complex “PC-technologist – CNC machine” for data transmission through the RS-232 port from the workplace of the technologist-developer to the CNC machine and receiving data back for editing or reengineering. This allows you to reduce the time of data transfer to the CNC device and accelerate the entire technological process of manufacturing the part.
Milling on CNC machines
EdgeCAM is intended for the preparation of control programs for vertical and horizontal milling, aggregate and multi-position CNC machines. The program features include:
Surface 3D processing;
5-coordinate processing using a variety of prismatic and surface treatment strategies, namely:
Spiral or line processing of internal areas (“pockets”), vertical and inclined surfaces with a step in depth;
“Profile processing of internal and external contours;
Finishing of internal fins;
Fine scrolling on the projection of arbitrary curves, circles, closed boundary surfaces or a pre-calculated trajectory;
Engraving of inscriptions and drawings on arbitrary surfaces.
The program also provides the ability to perform hole machining operations on CNC machines using various processing cycles.
Pathtrace specialists have extended the functionality of the processing cycle along the contour and gave the technology a new name – Profiling. It includes an updated scallop height control algorithm for 3D surface treatment. Now the calculation of the height of the point of sharpening works independently in several areas, which excludes the possibility of cuts.
Turning on CNC machines allows the preparation of control programs for processing external, internal, end, spiral and helical surfaces of bodies of revolution on lathe, multi-cut and multi-operation CNC machines, using a variety of strategies:
Longitudinal and lateral processing of the ends;
Pre-treatment of the billet in the longitudinal or transverse direction;
Contour treatment of external and internal surfaces;
Preliminary and finishing processing of external, internal and end grooves, cutting of single and multi-threaded threads;
Milling operations – turning-milling and B-axial machining.
Pathtrace Engineering Systems has been developing control systems for CNC machine tools since 1984. Developers EdgeCAM for 20 years are engaged in the creation of CAM-systems, always taking into account the comments and opinions of users. Such relationships allow the program to develop dynamically.
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